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What Is Auger Sampling System?

Auger sampling system is typically used to collect the sample from the railcars, trucks or others vehicles with coal or other bulk materials, such as coke and ore. In the past, many workers would like to operate the auger sampling system in the Semi-automatic operation mode. How do they make the sample?

Firstly, workers need to input the data about the coal vehicles and the sampling points into the computer. Then, the workers will guide the lift crane and travel crane to the right position; the next step is operating the auger sampling system to collect the sample. This kind of coal sampling procedure affected by the human factors like the workers guide the travel crane to a position, so this coal sampling method cannot meet the requirements of the strict sampling standard.

Recently, the automatic auger sampling system is widely used in the large-scale coal-fired power plants. The auger sampling system is operated by the PLC controlled system. Auger sampling system supports the automatic mode, and it is suited for the electricity, metallurgy and port industry.

As a Chinese coal sampling systems supplier, TOP SAMPLER provides the various types automatic auger sampling system for you to choose. Today, we will introduce the hot-sale products for you.

TOP-SAMPLER auger sampling system consists of vehicle location systems, PLC control system, auger sampling machines like auger collector, sample divider and sample crusher and the residue return system. Our auger sampling systems meet the requirements of the ASTM-D 7430 standard and ISO 93000:4 standard. The sampling procedure is random, fast and reliable. How does the TOP-SAMPLER make the sample?

First, collect the data of the vehicles. The vehicles data will be indexed in the computer. Each vehicle will get an IC card. When the driver swipes IC card, the PLC control system will be called out the corresponding information then the PLC control system controls the sampling machines to collect the sample.

Second, sampling point selection. How to choose the sampling point is a key element to guarantee the representation of the coal sample. TOP-SAMPLER auger sampling system supports two methods to select the sampling point. The one is select three points or five points in the diagonal from the top of the car. Another one is automatically controlled by the computer to choose random sampling point.

Third, start sampling. The auger sampler will collect a primary sample increment and send to the sample crusher, sampler divider and enter the sample collection bottle.

Besides, TOP-SAMPLER auger sampling systems have own advantages.

  • All procedures include sampling, sample preparation, sample analytics are automatically that ensuring the reality of the coal samples in a great degree.
  • The PLC control system will select a point randomly so that avoiding the human influence factors.
  • The auger collector is designed by our R&D team. It has alloy tool bit to crush the raw material, and helical blade to lift the primary increment.
  • TOP-SAMPLER auger sampling system has automatic cleaning system to ensure the raw material will not be crossed.
  • TOP-SAMPLER auger sampling system has self-diagnosis system and will alarm when it is out of order.
  • TOP-SAMPLER auger sampling system has three control methods that are the automatic mode, semi-automatic mode, and manual mode.

 

According to different worksite and requirements of clients, TOP-SAMPLER provides two types auger sampling system.

two-main-types-coal-auger-sampling-system

Auger sampling system for railcar

As its name implies, this kind of sampling system is for the railcar. The common types are door type and crane type. Besides, we have others models like single lane with a travel crane, double lane with double travel cranes. You can contact us directly to have more detail about all products.

AUGER-sampling-system-for-railcar--TOP-SAMPLER

MAIN PARAMETER

VarietyPellets or briquettes like coal, coke, iron ore, minerals.
Sampling modeauger sampler
Adaptable automobile modevarious railcars
Auger sampler diameter100-425mm
Depth of extraction0-3000mm
Consideration of top size1-300mm
Single point sampling time<=40s/ point
Install capacity30kw 380v 50Hz
Sampling methodrandomly sampling in any depth and full stream

Tips: all sampling machines are driven by electric motor.

Auger sampling system for truck

Auger sampling system for truck is suited for various vehicles. We provide single lane with multi-sampling collectors and double lane with double travel crane. Compared with others a coal sampling machine, the biggest difference is our sampling machines support two trucks are sampled meanwhile.auger-sampling-system-for-truck-TOP-SAMPLER

MAIN PARAMETER

VarietyPellets or briquettes like coal, coke, iron ore, minerals.
Sampling modeauger sampler
Adaptable automobile modevarious trucks
Auger sampler diameter100-425mm
Depth of extraction0-3000mm
Consideration of top size1-300mm
Single point sampling time<=40s/ point
Install capacity30kw 380v 50Hz
Sampling methodrandomly sampling in any depth and full stream

Tips: all sampling machines are driven by electric motor.

So far, we have introduced TOP-SAMPLER auger sampling systems roughly. If you are interested in coal sampling machines, you can contact us! We also provide the cross belt sampling system and sample preparation system machines for you. We support the 7/24 on-line e-mail service!